概述

Summary

圈圓機是生產板材圈圓的專用設備，為三滾式圈圓機。其結構合理、調整方便、生產效率高、操作簡單，并可在圈圓過程中圈壓出對焊接口處兩直邊，為下一個工序對焊打下良好的基礎, 材料厚度不超過4.5mm。

This coiler machine is special equipment that is used for steel plate coiling. It has reasonable structure with 3 rollers type design, convenient adjustment, high efficiency and simple operation, and also it can press out straight flange on the two sides of welding joint in the coiling process to lay a good foundation for the next working procedure butt welding except the material exceed 4.5mm.

該設備具有打印和壓平的雙重功能。其中打印用于在輪輞板料毛坯上壓出所需要的標記，如輪輞的規格、型號、生產廠家、生產日期等等，壓平則是為以后焊接。

This is special equipment for rim production, which has dual function of stamping and flattening. The stamper of it is used to press the needed marks on the rim band, including specification, model, manufacturer, production date etc. It flattens weld joint for the following welding operation.

主要加工工序是：自動上料à打印à圈圓à壓平焊縫

Automatic operating for feeding-stamping-coiling-flattening weld joint

設備結構簡介

Equipment Structure Introduction

機床由自動送料機構、打字機構、卷圓機和壓平機構四部分組成。

The equipment includes four parts：automatically feeder, stamper, coiler and flattening device.

送料臺由型鋼焊接而成，上置鋁型材送料支架，用于送料自動送進。

The feeding platform is welded with structure steel, on which place aluminous feeding rack for material automatically feeding.

打印機由上下兩個壓印輥組成，打印用的字頭裝在下壓輥，可根據需要很方便的調換。當送料進壓印輥內時，推動壓印輥開始轉動，將鋼字逐個壓印在板料上，并將壓印好的板料送出，隨后壓印輥通過氣缸自動恢復原位，為了適應不同板厚的要求，兩壓印輥的間隙可以手工調節。

The stamper is made of upper and lower roller. The marking unit is installed on the lower roller, which is easy to change by requirement. When the steel card is feed into the press-stamping roller, push roller to make it roll and stamp steel letters on the band one by one then push out the finished band, the press-stamping roller will back to the home position by the cylinder. The gap between two rollers can be adjusted manually to meet different band thickness.

主要參數

Main Parameter

設備型號	Model Number	Номер модели	JYJ-600-AH
材料厚度	material thickness	Толщина обода	≤4.5mm
工件寬度	Rim Width	Ширина обода	≤320mm
直徑范圍	Rim Diameter Range	Диаметр обода	300mm~500mm
輸入功率	input capacity	Общая мощность	14KW

技術特色

該機的電氣系統由可邏輯控制器PLC、接觸器、變頻器、伺服系統、電機以及各種檢測傳感器組成。控制器采用施耐德M218系列，施耐德M218 PLC體積小、速度快、標準化，具有串口通信能力，功能強，可靠性高。

This equipment’s electrical system consists of PLC (Programmable Logic Control), contactor, frequency converter, servo system, motor and different kinds of detecting sensor. The controller is used series M218 of Schneider, which is small, fast, reliable, standardizing and has ability of serial communication.

設備的操作模式

Equipment’s Operation Mode

主機有自動和手動兩種工作方式，通過扳動“自動/手動”進行選擇。

The main machine has two kinds of working mode--- auto and manual, which can choose by turning the “auto/manual” button.

1手動模式

Manual Mode

單獨操作主機設備的每一個動作，便于操作人員的產品調整和設備維護。

Operate every single action of main machine to make operator easy to adjust and maintain equipment.

2自動模式

Auto Mode

按照固有的程序進行自動循環，操作者只需要上料、下料即可。

Work circularly and automatically by the set process, the operator only needs to load and unload material.

聯動/單動

single/linkage

主機和自動上料機構有聯動和單動兩種工作方式，通過扳動“聯動/單動”進行選擇。

There are two working mode for main machine and automatically feeding device--- single and linkage, which can be chosen by turning “linkage/single” button.

單動模式

single mode

在自動模式下，只有打印和卷圓機、壓平機自動循環，不含上料機構。

Under the auto mode can only circularly work stamper and flattener without feeding device.

聯動模式

linkage mode

在自動模式下，在打印和卷圓機自動循環中增加自動上料功能，工人只需將料垛放在送料小車上即可。

Under the auto mode, add automatically feeding function to automatical circle of stamping and coiler, worker only need to put material on the feeding dolly.

語言切換

Language

按下“語言切換”后顯示如上圖，進行中英文切換。

Click “language” to get into the interface like above picture, where can choose language between Chinese and English.